A.Rough Specification |
||
1.Style |
Coating St and Control Box are combined in a Body | Coating St is separated from Control Box. |
2.Materials |
Glass, PET Film, Metal Foil,Textile Metal | Ditto to Left side |
3.Material Size |
within 250mm square | over 30mm square、within 120mm square |
4.Coating Width |
50mm-250mm | 25mm-100mm |
5.Coating length |
30mm-300mm | 20mm-150mm |
6.Coating Speed |
1mm-300mm/sec | Ditto |
7.Coating Specification |
||
①Coating methods |
Slit Die | Ditto |
②Coating thickness |
Wet 2μ-1500μ | Wet 2μ-1500μ |
③Viscosity .Range |
1-150,000cps | 1cps-50,000cps |
④Coating solutions |
Solvent, Water base, UV Cure type Hot-Melt type(Option) | Ditto |
8.Utility |
||
①Electric |
100-220V,50-60Hz,Single phase | Ditto |
②Compressed Air |
0.4MPA(consumption 240cc/min) | Unnecessary |
9.Weight |
230kg | Coating St 80kg, Controll Box 20kg |
10.Machine Size |
W900mm × D650mm × H1700mm | W550mm × D330mm × H560mm |
B.Components | ||
1.Coating St | ||
①Body | Alm Flame Structure | Ditto |
Machine leveling bolt, 6positions | Machine leveling bolts, 4positions | |
With 6 Casters under box for machine movement | without | |
SUS cover plate around coating St. | Ditto | |
②Drive | Stepping Motor | Ditto |
Rail | Actuator +LM guide | Actuator drive |
③Suction Table | Table Size: 300mm square | 150mm square |
Suction Range:270mm square | 120mm square | |
Surface Material : Carbon made | Ditto | |
Suction Hole Dia: about 5μ | Ditto | |
SUS304 Suport Flame for table | Ditto | |
Table level adjusting bolts | Ditto | |
④Coating Die Unit | ||
・Suport methods | Machine side flames support Die Unit | One side flame support Die Unit for easy operation in using Glove Box |
・Die unit Up and Down | By Air cylinder | By motor |
・Gap rough adjustment | Manual Adjustment rough Gap | Ditto |
・Gap fine tuning | Manual Adjustment strict Gap by 1μ with digital Indicator | Ditto |
・Die Head | ||
Die A | Liquid quantity 85cc(Max.300cc) | Min 5cc-85cc |
Any quantity of solution available(Min10cc) | Suck back solution system | |
Die B | Lip width 0.5mm-5mm | Ditto |
Die C | Lip width 0.5mm-2.5mm | Ditto |
Slit width 30μ-1500μ | Slit width 30μ-500μ | |
・SLT 30μ :1cps-20cps | Ditto | |
・SLT 100μ:20cps-2000cps | Ditto | |
・SLT 500μ:hundreds cps - 10 thousands cps |
Ditto | |
・SLT1000μ:thousands cps - 100,000cps |
No | |
Lip cover with magnet attachment | Ditto | |
Die Lip Taper 0-0.8° | 0~0.6 | |
・Plunger unit up and down | Driven by Stepping motor | Ditto |
Teflon seal(Inc 3pieces) | Ditto | |
・Braket for Die unit | One side Gap changeable by 150μ | Ditto |
2.Tablet PC | Input coating condition data located on Control Box | Ditto |
3.Operation Desk | Auto-manual buttons, 2-Starting buttons and emergency stop button | On Controll Box |
4.Controll Box | Control Unit, Vacuum Pump in Box Main SW, Breaker, Regulator, Pressure SW are installed at side part of machine | Ditto |
5.Accessory | ||
①Measuring Equipment for suction table |
Measuring flatness of suction table, and adjust it by bolts. | Ditto |
②Area sensor | This sensor for not to be nipped finger between table and Die | Ditto |
6.Final acceptance | Explanation machine structure,CHK details of machine Instruction of machine operation Free running, Coating Test | Ditto |
7.Export packing and | Included | Ditto |
8.Super Visor | Leveling machine and Suction-table,free running, coating test Instruction machine operation,2P | Ditto,1P |
C.Option | ||
1.Safety Box | Interlock in opening door Supply/Exhaust window | Ditto |
2.Exprosion prove Spec. | Air Purge:Motor,Panel,Wiring Barrier relay:relay | Ditto |
3.Cartridge heaters,sensor controller for Die |
4-Heaters, 1-sensor, 1controller | 2-heater, 1-sensor, 1controller |
4.Area sensors | 2-Poles at front, or 4-Poles at 4corners | Ditto |
5.Coating liquids,supply System | Manual valve, pipe, tank | No |
6.Suck back liquid system | Min10cc | Min.5cc |
D.Two Layer Coating | ||
1.Simultaneous 2-layer coating Die | 2motors for 2Plungers | Ditto |
2.Wet-On-Wet Die coating stations | Twin coating stations | Ditto |
E.Out of scope | ||
1.Machine base,fixing machine on floor | ||
2.Clean specification of machine | ||
3.Exhaust equipment | ||
4.Machine illumination | ||
5.Utility and wiring , piping, ducting works | ||
6.Exprosion proof, anti vibration specification | ||
7.Specification of User's internal safety regulation | ||
8.Material and coating solution for coating test | ||
9.Spare parts | ||
10.Iron table for Die assembling | ||
11.Tools |
F.General | ||
1.Ducmentations | ||
①Machine layout drawing | ||
②Assemble drawing | ||
③Electric wiring drawing | ||
④Outside production list | ||
⑤Instruction manual | ||
2.Warranty | ||
Die Gate Corp warrant to the original purchaser each product in material and workmanship under | ||
normal operating conditions for a period 12 months from the date of shipment from Die-Gate Corp. | ||
Under this warranty the obligation of Die Gate is limited to repairing any product that proves defective | ||
within the warranty period, if such product are returned to Die Gate with transportation charges | ||
prepaid. This warranty shall not apply to fuses,lamps, battery and so on, or other items, which are | ||
expendable due to normal, wear, unless otherwise indicated damage cause by improper operating | ||
conditions misuse negligence or the alteration or removal of the nameplate will void this warranty. | ||
3.Acceptance | ||
Die-Gate confirm no defect of product appearance, each mechanical movement actual coating in | ||
the presence of a purchaser in conformity with inspection sheet. | ||
When all operation training and maintenance explanation are practiced, this product is considered | ||
"ACCEPTANCE". | ||
Die Gate doesn't guarantee coating accuracy be cause of many kinds of factors to influence it, but | ||
guarantee Mechanical accuracy of Coating Die and Flatness of Suction Table. | ||