Specification Sheet New Taku-Die S & Mini
New Taku-Die S
New Taku-Die Mini
A.Rough Specification
    
　1.Style
 Coating St and Control Box are combined in a Body Coating St is separated from Control Box.
　2.Materials
 Glass, PET Film, Metal Foil,Textile Metal Ditto to Left side
　3.Material Size
 within 250mm square over 30mm square、within 120mm　square
　4.Coating Width
 50mm-250mm 25mm-100mm
　5.Coating length
 30mm-300mm 20mm-150mm
　6.Coating Speed
 1mm-300mm/sec Ditto
　7.Coating Specification
    
　　①Coating methods
 Slit Die Ditto
　　②Coating thickness
 Wet 2μ-1500μ Wet 2μ-1500μ
　　③Viscosity .Range
 1-150,000cps 1cps-50,000cps
　　④Coating solutions
 Solvent, Water base, UV Cure type Hot-Melt type(Option) Ditto
　8.Utility
    
　　①Electric
 100-220Ｖ,50-60Hz,Single phase Ditto
　　②Compressed Air
 0.4MPA（consumption 240cc/min) Unnecessary
　9.Weight
 230ｋｇ Coating St 80kg, Controll Box 20kg
　10.Machine Size
 W900mm × D650mm × H1700mm W550mm × D330mm × H560mm
B.Components    
　１.Coating St    
　　①Body Alm Flame Structure Ditto
  Machine leveling bolt, 6positionｓ Machine leveling bolts, 4positions
  With 6 Casters under box for machine movement without
  SUS cover plate around coating St. Ditto
　　②Drive Stepping Motor Ditto
　　　Rail Actuator ＋LM guide Actuator drive
　　③Suction Table Table Size： 300mm square 150mm square
  Suction Range：270mm square 120mm square
  Surface Material ： Carbon made Ditto
  Suction Hole Dia： about 5μ Ditto
  SUS304 Suport Flame for table Ditto
  Table level adjusting bolts Ditto
　　④Coating Die Unit    
　　　・Suport methods Machine side flames support Die Unit One side flame support Die Unit for easy operation in using Glove Box
　　　・Die unit Up and Down By Air cylinder By motor
　　　・Gap rough adjustment Manual Adjustment rough Gap Ditto
　　　・Gap fine tuning Manual Adjustment strict Gap by 1μ with digital Indicator Ditto
　　　・Die Head    
　　　　Die A Liquid quantity 85cc（Max.300cc） Min 5cc-85cc
  Any quantity of solution available（Min10cc） Suck　back　solution system
　　　　Die B Lip width 0.5mm-5mm Ditto
　　　　Die C Lip width 0.5mm-2.5mm Ditto
  Slit width　30μ-1500μ Slit width 30μ-500μ
  　・SLT 30μ ：１cps-20cps Ditto
  　・SLT 100μ：20cps-2000cps Ditto
  　・SLT 500μ：hundreds cps -
　　10 thousands cps		 Ditto
  　・SLT1000μ：thousands cps -
　　100,000cps		 No
  Lip cover with magnet attachment Ditto
  Die Lip Taper 　0-0.8° 0～0.6
　　　・Plunger unit up and down Driven by Stepping motor Ditto
Teflon seal(Inc 3pieces) Ditto
　　　・Braket for Die unit One side Gap changeable by 150μ Ditto
　2.Tablet PC Input coating condition data located on Control Box Ditto
　3.Operation Desk Auto-manual buttons, 2-Starting buttons and emergency stop button On Controll Box
　4.Controll Box Control Unit, Vacuum Pump　in Box Main SW, Breaker, Regulator, Pressure SW are installed at side part of machine Ditto
　5.Accessory    
　　①Measuring Equipment
　　　for suction table		 Measuring flatness of suction table, and adjust it by bolts. Ditto
　　②Area　sensor This sensor for not to　be nipped finger between table and Die Ditto
　6.Final acceptance Explanation machine　structure,CHK details of machine Instruction of machine operation Free running, Coating Test Ditto
　7.Export　packing　and Included Ditto
　8.Super Visor　 Leveling machine and　Suction-table,free running, coating test Instruction machine operation,2P Ditto,1P
C.Option    
　1.Safety Box Interlock in opening door Supply/Exhaust window Ditto
　2.Exprosion prove　Spec. Air Purge:Motor,Panel,Wiring Barrier relay:relay Ditto
　3.Cartridge heaters,sensor
　　controller for Die		 4-Heaters, 1-sensor, 1controller 2-heater, 1-sensor, 1controller
　4.Area sensors 2-Poles at front, or 4-Poles at 4corners Ditto
　5.Coating liquids,supply System Manual valve, pipe, tank No
　6.Suck back liquid system Min10cc Min.5cc
D.Two Layer Coating    
　1.Simultaneous 2-layer coating Die ２motors for 2Plungers Ditto
　2.Wet-On-Wet Die coating stations Twin coating stations Ditto
E.Out of scope
　1.Machine base，fixing　machine on floor
　2.Clean specification of machine
　3.Exhaust equipment
　4.Machine illumination
　5.Utility and wiring , piping, ducting works
　6.Exprosion proof, anti vibration specification
　7.Specification of User's internal safety regulation
　8.Material and coating solution for coating test
　9.Spare parts
　10.Iron table for Die assembling
　11.Tools
F.General
　1.Ducmentations
　　①Machine layout drawing
　　②Assemble drawing
　　③Electric wiring drawing
　　④Outside production list
　　⑤Instruction manual
　2.Warranty
　　Die Gate Corp warrant to the original purchaser each product in material and workmanship under
　　normal operating conditions for a period 12 months from the date of shipment from Die-Gate Corp.
　　Under this warranty the obligation of Die Gate is limited to repairing any product that proves defective
　　within the warranty period, if such product are returned to Die Gate with transportation charges
　　 prepaid. This warranty shall not apply to fuses,lamps, battery and so on, or other items, which are
　　expendable due to normal, wear, unless otherwise indicated damage cause by improper operating
　　conditions misuse negligence or the alteration or removal of the nameplate will void this warranty.
　3.Acceptance
　　Die-Gate confirm no defect of product appearance, each mechanical movement actual coating in
　　the presence of a purchaser in conformity with inspection sheet.
　　When all operation training and maintenance explanation are practiced, this product is considered
　　"ACCEPTANCE".
　　Die Gate doesn't guarantee coating accuracy be cause of many kinds of factors to influence it, but
　　guarantee Mechanical accuracy of Coating Die and Flatness of Suction Table.
 

New Taku-Die S

New卓ダイMini(塗工幅20mm-100mm)